Bent Titanium Clad Copper Bar

Precision Bent Titanium Clad Copper Bars for Complex Electrical Connection Systems

Bent Titanium Clad Copper Bar is a custom engineered composite conductor manufactured by precisely bending a titanium clad copper bar into specific angles and configurations without compromising the metallurgical bond between the titanium cladding and the copper core.

Combining the exceptional electrical conductivity of copper with the outstanding corrosion resistance of titanium, bent titanium clad copper bars are widely used where electrical conductors must fit complex equipment layouts or confined installation spaces. They eliminate the need for multiple welded joints, improving electrical performance, mechanical strength, and long-term reliability.

Every bent titanium clad copper bar is manufactured through strict production procedures.

Production steps include:

         1.Raw Material Inspection

         2.Titanium Cladding Bonding

         3.Heat Treatment

         4.Precision Cutting

         5.CNC Bending

         6.Shape Inspection

         7.Ultrasonic Testing

         8.Bond Strength Testing

         9.Dimensional Verification

         10.Final Inspection

         11.Packaging

Jetvision offers comprehensive customization services, including:

· Custom bending angles

· Multiple bend configurations

· Drawing-based production

· Titanium thickness selection

· Precision CNC machining

· Drilling and tapping

· Surface finishing

· OEM & ODM manufacturing

Available Bending Configurations

Jetvision manufactures a wide range of bent titanium clad copper bars, including:

· 90° Bent Titanium Clad Copper Bar

· 45° Bent Titanium Clad Copper Bar

· L-Shaped Titanium Clad Copper Bar

· U-Shaped Titanium Clad Copper Bar

· Z-Shaped Titanium Clad Copper Bar

· Offset Bent Bus Bars

· Multi-Bend Conductive Bars

· Custom Drawing-Based Bent Bars

Many industrial electrical systems require conductors that follow complex equipment geometries. Using straight bars often requires additional welding or mechanical connectors, increasing electrical resistance and creating potential failure points.

Bent Titanium Clad Copper Bars offer an integrated solution by providing precise shapes while maintaining excellent conductivity and corrosion resistance.

Key Benefits

One piece conductor without welded joints

Excellent electrical conductivity

Superior corrosion resistance

Precision bending according to drawings

Reduced installation time

Improved structural strength

Long service life

Lower maintenance costs

Product Features

Precision CNC Bending

Manufactured using advanced bending equipment to achieve accurate angles, repeatable dimensions, and smooth bend radii.

Excellent Electrical Conductivity

The high-purity copper core provides efficient current transmission with minimal power loss.

Outstanding Corrosion Resistance

The titanium cladding protects the conductor from aggressive acids, alkalis, chlorides, and other corrosive media.

Reliable Metallurgical Bond

The titanium layer remains firmly bonded to the copper core after the bending process, ensuring long-term durability.

Customized Geometry

Available in L-shaped, U-shaped, Z-shaped, offset, multi-bend, and other custom configurations based on customer drawings.

Reduced Assembly Work

Using a one-piece bent conductor minimizes welding, bolted joints, and installation complexity.

Bent Titanium Clad Copper Bars are widely used in electrical systems requiring customized conductor shapes.

Electrolysis Plants

   · Copper Electrowinning  · Copper Electrorefining    · Zinc Electrowinning   · Nickel Electrowinning

Used as: Cathode Conductors, Bus Bars, Electrical Connectors, Electrode Supports

Electroplating Equipment

Suitable for: PCB Production Lines, Nickel Plating, Chromium Plating, Gold Plating, Hard Chrome Plating

Chlor-Alkali Industry

Applied in: Membrane Electrolysis Cells, Chlorine Production Systems, Caustic Soda Plants

Hydrometallurgy

Used in: Copper Recovery, Nickel Extraction, Cobalt Processing, Lithium Production

Chemical Processing Equipment

Ideal for corrosion-resistant electrical connection systems in aggressive chemical environments.

Each bent titanium clad copper bar undergoes:

       · Chemical Composition Analysis

       · Bond Strength Test

       · Ultrasonic Testing

       · Bend Accuracy Inspection

       · Dimensional Measurement

       · Electrical Conductivity Test

       · Surface Quality Inspection

       · Final Visual Inspection

Mill Test Certificate (EN 10204 3.1) and third-party inspection are available.

Packaging & Shipping

Products are carefully protected using plastic film, anti-corrosion wrapping, foam protection, and export-grade wooden cases to ensure safe transportation worldwide.

What is a Bent Titanium Clad Copper Bar?

It is a titanium clad copper conductor that has been precision bent into a specific shape while maintaining a strong metallurgical bond between the titanium cladding and copper core.

Can you manufacture custom bending shapes?

Yes. We produce L-shaped, U-shaped, Z-shaped, multi-bend, and other customized configurations according to customer drawings.

Does bending affect the bonding strength?

Which industries use bent titanium clad copper bars?