Titanium Clad Copper Square Bar

Custom Titanium Clad Copper Square Bars for High Current and Corrosive Industrial Applications

Titanium Clad Copper Square Bar is a premium composite conductor that combines the excellent electrical conductivity of a high-purity copper core with the superior corrosion resistance of a titanium outer layer. Through advanced metallurgical bonding technologies such as explosion bonding, hot rolling, or diffusion bonding, the titanium and copper are permanently joined to create a high-strength, durable composite material.

Compared with conventional copper conductors, titanium clad copper square bars offer significantly better resistance to acids, alkalis, chloride solutions, and other aggressive chemical environments. Compared with solid titanium bars, they provide much higher electrical conductivity while reducing material costs substantially.

Because their square cross-section, Titanium Clad Copper Square Bars are particularly suitable for applications requiring stable installation, high current transmission, and easy connection with electrical equipment. They are widely used in electrolysis systems, electroplating equipment, chlor-alkali plants, hydrometallurgical processing, and other corrosion-resistant electrical systems.

Jetvision manufactures custom Titanium Clad Copper Square Bars in various dimensions, titanium thicknesses, and copper grades according to customer drawings and international standards.

Each Titanium Clad Copper Square Bar is produced under strict quality control procedures.

Manufacturing steps include:

     · Raw Material Inspection

     · Copper & Titanium Surface Preparation

     · Explosion Bonding / Hot Rolling

     · Heat Treatment

     · Straightening

     · Square Machining

     · Precision Cutting

     · Surface Finishing

     · Ultrasonic Testing

     · Bond Strength Testing

     · Final Inspection

     · Export Packaging

Industrial electrical systems operating in corrosive environments require conductors that deliver both high electrical performance and long-term durability. Bare copper bars provide excellent conductivity but are prone to corrosion, while solid titanium offers outstanding corrosion resistance at a significantly higher cost and lower conductivity.
Titanium Clad Copper Square Bars combine the advantages of both materials into one cost-effective solution.
Key Benefits
     · Excellent electrical conductivity
     · Superior corrosion resistance
     · Stable metallurgical bond
     · High mechanical strength
     · Long service life
     · Lower material cost than solid titanium
     · Excellent dimensional stability
     · Easy machining and installation

Product Features
Excellent Current Carrying Capacity
The high-conductivity copper core ensures efficient electrical transmission with minimal power loss.
Outstanding Corrosion Protection
The titanium cladding protects the conductor against acids, alkalis, chlorides, seawater, and harsh industrial chemicals.
Square Profile for Secure Installation
The square cross-section provides better positioning and easier installation in busbar systems, electrode assemblies, and electrical connectors.
Strong Metallurgical Bond
The titanium layer is permanently bonded to the copper core, ensuring excellent adhesion without peeling or separation during long-term service.
Excellent Mechanical Performance
High tensile strength and rigidity make the product suitable for heavy-duty industrial applications.
Cost-Effective Alternative
Titanium clad copper square bars provide corrosion resistance comparable to solid titanium while maintaining the conductivity of copper at a much lower cost.

Titanium Clad Copper Square Bars are widely used in industries requiring reliable electrical conductivity and corrosion resistance.

Electrolysis Industry

  · Copper Electrowinning  · Copper Electrorefining  · Zinc Electrowinning  · Nickel Electrowinning

Used as: Conductive Bars, Busbars, Electrode Supports, Cathode Connections

Electroplating Industry

Suitable for: PCB Electroplating, Hard Chrome Plating, Nickel Plating, Gold Plating, Silver Plating

Chlor-Alkali Industry

Used in: Membrane Cell Systems, Chlorine Production, Caustic Soda Plants, Electrolytic Equipment

Hydrometallurgy

Ideal for: Copper Recovery, Nickel Extraction, Cobalt Refining, Lithium Processing

Chemical Industry

Suitable for: Acid Production Equipment, Corrosion Resistant Electrical Connectors, Chemical Processing Systems

Environmental Engineering

Applied in: Wastewater Treatment, Electrochemical Water Treatment, Industrial Water Purification Systems

Every Titanium Clad Copper Square Bar undergoes comprehensive inspection before shipment.

Inspection items include:

     · Chemical Composition Analysis

     · Bond Strength Test

     · Ultrasonic Testing (UT)

     · Dimensional Inspection

     · Surface Inspection

     · Electrical Conductivity Test

     · Mechanical Property Testing

     · Visual Inspection

Mill Test Certificate (EN 10204 3.1) and third-party inspection are available upon request.

Packaging & Shipping

To ensure safe international transportation, all products are carefully packed using:

     · Protective Plastic Film

     · Moisture-Proof Wrapping

     · Wooden Cases

     · Export Standard Packaging

     · Customized Packaging Available

What is a Titanium Clad Copper Square Bar?

It is a square-shaped composite conductor consisting of a copper core metallurgically bonded with a corrosion-resistant titanium outer layer.

Why choose a square bar instead of a round bar?

Square bars provide better installation stability, larger contact surfaces, and are commonly used in busbar systems and electrochemical equipment.

Can you manufacture according to customer drawings?

Yes. We produce fully customized titanium clad copper square bars according to customer drawings, specifications, and project requirements.

Which bonding technologies do you use?

We offer explosion bonding, hot rolling, and diffusion bonding depending on product specifications and customer requirements.

What industries use Titanium Clad Copper Square Bars?

They are widely used in electrolysis, electroplating, chlor-alkali, hydrometallurgy, chemical processing, and environmental engineering industries.