How Jetvision From Titanium Sponge to Welded Electrode?

Jetvision’s full titanium production chain - from raw titanium sponge to finished welded electrodes - relies on vacuum melting, precision forging, and strict quality control to deliver high purity, high performance titanium products.

Jetvision provides a complete industrial supply chain from titanium sponge raw materials to finished titanium welded electrodes.

Titanium Sponge to Welded Electrode : Strict Control of Raw Materials and Melting Process

We start with high-purity titanium sponge that complies with international ASTM and ISO standards. Strict chemical composition inspection is carried out to control oxygen, nitrogen and impurity elements, ensuring stable raw material quality for subsequent production.

1）Titanium Sponge

High quality titanium starts from premium titanium sponge produced via Kroll Process.

We ensure:

Controlled oxygen content

Clean and certified raw materials

Full traceability

2）Material Blending

Before electrode preparation, raw materials are precisely blended:

Accurate proportion of sponge titanium and alloy elements

Clean handling to avoid contamination

Batch-level traceability

3）Electrode Pressing

After material batching and hydraulic compaction, the titanium sponge is assembled into a solid consumable electrode. Through vacuum arc remelting, the material achieves uniform internal structure, low porosity and high purity.

The blended materials are pressed into compact electrode blocks.

Key controls:

High compaction density

Uniform structure

No contamination inclusion

This step is critical for stable melting.

4）Electrode Welding

After material batching and hydraulic compaction, the titanium sponge is assembled into a solid consumable electrode. Through vacuum arc remelting, the material achieves uniform internal structure, low porosity and high purity.

Pressed blocks are welded into full-length electrodes for remelting. 

We ensure:

Strong and clean weld joints

No inclusion or defects at welding area

Consistent electrode geometry

5）Vacuum Melting

The refined titanium ingot is processed by high-temperature forging, hot rolling and annealing treatment. These steps improve grain structure, eliminate internal stress and enhance mechanical performance and weldability.
Finally, precision machining, surface polishing and professional cleaning are completed to produce standard and custom titanium welded electrodes. Each product passes strict dimensional inspection, nondestructive testing and chemical analysis before delivery.

Electrodes are melted using Vacuum Arc Remelting.

Advantages:

Reduced gas contamination (O, N, H)

Uniform composition

Dense ingot structure

High grade materials are double or triple melted.

6）Conclusion

From sponge to welded electrode and final ingot, we guarantee:

Strict raw material selection

Controlled electrode preparation

Reliable melting process

Quality starts before melting.

Jetvision strictly follows industrial manufacturing specifications, offering reliable titanium welded electrodes for aerospace, chemical industry, metallurgy and engineering welding projects.